Raymax 1000mm Working Width Aluminium Metal Stainless Sheet Wide Belt Sanding Polishing Deburring Machine

• Customization: Available
• After-sales Service: Online Technical Support
• Warranty: 2 Years
• Model NO.: 1000D-BK
• Certification: CE, ISO: 9001: 2015
• Condition: New
• Voltage: 380V
• Application: Metal Sheet
• Working Width: 800mm, 1000mm, 1300mm
• Adsorption: Vacuum Conveying Platform
• Dust Collector: Optional
• High-Pressure Centrifugal Fan: Optional
• Machinery Test Report: Provided
• Core Components: PLC, Motor
• Place of Origin: China
• Grinding Unit: 4 Roller Brushes
• Applied Material: Carbon Steel, Stainless Steel, Aluminum, Brass
• Function: Deburring / Chamfering/Buffing/Polishing
• Processing Thickness: 1-80mm
• Transport Package: Wooden
• Specification: Customized
• Trademark: Customized
• Origin: China

Product Description

Product Description

Metal deburring machine is specially designed to efficiently remove burrs and scratches generated during laser cutting, water jet cutting, stamping, and machining processes. It achieves smooth, rounded edges and a refined surface finish in a single operation. The deburring machine uses a flexible wire brush system to evenly clean the edges and holes of the workpiece, effectively removing large burrs and performing surface brushing. It also uses specialized abrasive belts to eliminate oxide scales, ensuring a clean, polished surface.

 

Features

1. Through-Feed Processing: The deburring machine allows for a single-pass operation to complete both deburring and edge rounding, significantly increasing efficiency and simplifying the process flow.

2. Multiple Flexible Wire Brush Systems: Equipped with multiple flexible wire brush units, the deburring machine ensures uniform and precise deburring and edge rounding for consistent results.

3. Vacuum Conveyor Platform: The deburring machine features a vacuum conveyor platform that securely transports workpieces, handling a wide range of sizes, with a minimum workpiece size of 50x50mm.

4. Handling Coated Workpieces: This deburring machine can process workpieces with protective films intact, efficiently performing deburring and edge rounding without damaging the surface.

5. Rounding of Sharp Corners: The deburring machine can handle corners with radii no smaller than 1mm, meeting the needs of customers who require high-quality R-angle finishes.

6. Powerful Wide Abrasive Belt: The deburring machine is equipped with a powerful wide sanding belt that enhances the deburring and surface treatment quality, ensuring a smooth finish.

7. Minimal Surface Impact: Only the edges, corners, and hole areas of the workpieces are processed, with minimal impact on the surface, making it suitable for micro-forming or precision-machined parts.

8. Durable Consumables: The deburring machine uses durable consumables with long service life, reducing the frequency of replacements and improving overall cost efficiency.

Parameters

Processing width	≤800mm	Grinding roller brush specifications	φ 300mm×300mm
Minimum processing part	50*50mm(Effective vacuum adsorption)	Required dust suction air volume	4000 cubic meters/hour
Processing thickness	1~80mm	Total installed power	About 19KW (excluding dust collection)
Feeding speed	0.5~8m/min(Frequency conversion speed regulation)	Working height	930±30mm
Major shaft speed	2~17turn/min(Frequency conversion speed regulation)	Dimensions	2400×2050×2200mm
Small shaft speed	1000turn/min(Frequency conversion speed regulation)	Weight	3.5T (About)
Number of planetary major shaft heads	1	Processing grinding consumables	Grinding roller brush, sanding belt
Number of grinding roller minor shaft heads	1	Abrasive belt station	Sanding belt size: 800×1910mm

Details

Multiple Structural Combinations

Wide sand belt+ universal roller brush single or multiple combined structures

Four or six or eight sets of roller brushes, adjacent to each other forming positive and negative rotation directions, polishing more perfectly.

 

Available Model

» 4 Rotary brushes  For 600mm, 800mm width

» 6 Rotary brushes  For 1000mm, 1300mm width

» 8 Rotary brushes  For 1300mm,1400mm width

PLC control system

Abrasive Belt

» Automatic abrasive compensation

» Process parameter memory

» Intelligent sensing protection

» Reminder for abrasive replacement

The abrasive belt rotates at high speed driven by the grinding roller, performing grinding operations on the workpiece surface while simultaneously deburring, brushing, and rounding edges.

Feeding Method

Roller Brush

The vacuum suction conveying system is designed for non-magnetic materials like stainless steel, copper, and aluminum plates (≥50mm × 50mm). It features an adsorption workbench and a vacuum pump, delivering strong suction for small components and handling various material sizes, while greatly reducing energy consumption.

Four or six sets of roller brushes, with adjacent pairs rotating in opposite directions, ensure thorough contact of abrasive particles with every surface of the product, delivering superior processing results. This configuration is used to remove burrs from workpiece edges and achieve smooth edges.

High-Pressure centrifugal fan (Optional)

Dust Collector (Optional)

Before Deburring and After

Deburring

Edge Rounding

Brushing

Oxide Removal

Surface Finishing

Heavy Slag Removal

Applications

Deburring machines are commonly used in industries such as automotive, aerospace, hardware manufacturing, furniture production, and metalworking. These machines are essential for removing burrs, sharp edges, and residues from metal parts, ensuring smoother surfaces, enhanced product quality, and improved safety.

Hardware Manufacturing

Aerospace

Metalworking

Building Decoration

Automotive

Furniture Production

Anhui Zhongrui Machine Manufacturing Co., Ltd. is located in Bowang Town, Bowang District, is a company specializing in the manufacturing of metal sheet and profile processing machinery. Established in 2002, RAYMAX primarily produces various complete sets of machine tools and accessories, including press brake machines, shearing machines, fiber laser cutting machines, fiber laser welding machines, deburring machines and rolling machines, etc. These products are widely used in industries such as automotive, marine, aviation, metallurgy, power, petrochemical, decoration, and construction. The products are sold throughout the country and exported to Southeast Asia, the Middle East, the European Union, South Africa, and other countries and regions. The company has fully obtained ISO: 9001 international quality management system certification, possesses self-operated import and export rights, and has obtained EU CE certification.It is a member unit of the China Chamber of Commerce for Import and Export of Machinery and Electronic Products.

Q: How can I choose a suitable machine?

A: Tell us the Max Working area, the material and its thickness you want to cut, we can help choose the best suitable machine.
 
Q: Are you a factory or a trading company?
A: We are a manufacturer. Our company was founded in 2002, and has more than 20 years of production experience.
 
Q: Where is your factory located? 
A: Our company is in Maanshan, Anhui Province, which is only half an hour's drive from Nanjing Lukou Airport. If you visit our company, we will arrange a special bus to meet you at the airport.
 
Q: Can we be your agent?
A: Welcome, we will help agent improve the market and supply all the service like machine technical problem or other after-sales problem, meanwhile, you can get big discount and commission.
 
Q: How does your factory do regarding quality control?
A: Quality has always been the first factor in our production and sales. We have CE and ISO certifications.
 
Q: Payment Terms?
A: T/T, L/C, Western Union, Paypal, etc.
 
Q: How long does it take to deliver the machine?
A: Generally, we will deliver the goods within 30 days. If the machine belongs to non-standard customized products, the time will be longer, but the longest time will not exceed 50 days.